Tools & Stuff
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Column Collar 3.5″ (89 mm)
This blacked steel two-piece collar fits all ultrasonic presses using a 3.5" (89mm) column, which includes many USA-built ultrasonic machines and some other makes.
Split blackened steel collar 3.5" (89mm) i.d. with two bolts.
Cooling Cap for Dukane 41C30 Replacement Transducer
Fits tributek AM30122C replacement for Dukane 41C30.
To mount, remove two of the top plug retaining screws, work the cap body over the housing aligning the two holes in the cap with the two open screw holes in the transducer housing and secure with the two screws provided using blue thread locker.
These Cooling Caps also fit Dukane made 41C30 but the cooling holes in the top plug of the housing should be covered with heat-resistant tape as there will be a gap between the top of the transducer and the inner surface of the top of the cap.
Kit contains cap and two screws.
Pair of Keys for Dukane Ultra-Com or DPCIII
Thousands of Dukane Ultra-Coms and DPCIIIs shipped all over the world between 1985 and 2008. All of them shipped with two keys, and it is safe to say that most of those keys have been lost by now. If that … Continued
Spanner Wrench 15/20KHz Hinged Cast
This durable cast steel spanner wrench is of the hinged style. It is appropriately sized to fit most 15 and 20 KHz transducers/converters, boosters, and horns/sonotrodes.
Price shown is for one only. In most cases, you will need a pair, so order two. Warranty is one year, one time replace.
Spanner Wrench 30/40KHz Hinged Cast
This durable cast steel spanner wrench is of the hinged style. It is appropriately sized to fit most 30 and 40 KHz transducers/converters, boosters, and horns/sonotrodes.
Price shown is for one only. In most cases, you will need a pair, so order two. Warranty is one year, one time replace.
20KHz Stack Vise for Ultrasonic Tooling
This stainless steel stack vise is designed specifically to clamp 20KHz converter front slugs and booster spanner "collars" during assembly or disassembly to reduce damage to expensive ultrasonic stack components.
The vise features two clamping chambers, one for tooling 1.5" (38 mm) dia. and one for tooling 1.8" (46 mm) dia. The two-pin hinge design allows the upper jaw to "float" and seek the best clamp position on the tool for maximum contact. The securing bolt has a long lever handle that can be re-positioned out of the way once secured. The securing bolt can be completely removed so the upper vise jaw can be fully opened. The steel spanner-hole pins are set in stepped holes such that they can be driven out from the bottom of the vise should they ever need replacement.
Ultrasonic Tooling Vise for CJ-20/CR-20/CH-20/CS-20
This stainless steel stack vise is designed specifically to clamp 20KHz converter front slugs and booster spanner "collars" during assembly or disassembly to reduce damage to expensive ultrasonic stack components.
The vise features two clamping chambers, one for tooling 1.625" (41 mm) dia. and one for tooling 1.8" (46 mm) dia. The two-pin hinge design allows the upper jaw to "float" and seek the best clamp position on the tool for maximum contact. The securing bolt has a long lever handle that can be re-positioned out of the way once secured. The securing bolt can be completely removed so the upper vise jaw can be fully opened. The steel spanner-hole pins are set in stepped holes such that they can be driven out from the bottom of the vise should they ever need replacement.
Polymer (Mylar) Washers for Ultrasonic Stack Joints (35 pack)
These washers made of heat-resistant Mylar(TM) can be used instead of high pressure silicone grease in ultrasonic stack joints.
IMPORTANT: Use a new washer each time the tooling is reassembled. Do not use both grease and a washer in the same joint.
Washers come 35 to a pack. Order the number of packs you want, not the number of washers.
High Pressure Silicone Ultrasonic Stack Grease
The function of grease in the joint is to:
1. Fill the microscopic valleys in the surface of the tooling to improve acoustic transfer from one component to the next.
2. Remain in the joint so the metal of the two pieces of tooling do not become "clad" together by the action of the ultrasound and thus impossible to disassemble.
Never use grease and a polymer washer in the same joint.